Diamond alloys are one of the top leading industries that globally are dealing as a reliable manufacturer, supplier, and stockholder of the quality of BHN 550 Plates. They are globally dealing with the numbers of clientele and serving the best possible quality of the product as well as good sales after and value-added services. The industry is one of the largest suppliers of the BHN steel plates all across the globe and promises to deliver those faster as possible.
They as a customer focused are engaged in offering the wider range of plates that has found many applications in the different industries all across the globe. The plates are made available to the buyers at different specifications, standards, dimensions, and grades etc.
On the special request of the buyers, the product is made available at custom made specifications. To the global and domestic buyers, the plates are supplied at reasonably priced costs.
BHN Plates- know about the fabrication of it-
The BHN 550 Plates are manufactured at the well-equipped industry using the superior quality of alloy that is collected from reliable mills. The alloy that the producers are using is well tested and examined to assure that no poor quality of plates is manufactured. There in the manufacturing industry, the fabrication of plates is done under the strict guidance of professional experts that are having good skills and knowledge.
Brand
|
Manufacture/Co
|
HARDNESS RANGE
|
C.E.V. Typical Values
|
Values for BHN 500
|
Thk: 10 – 20
|
||
BHN 400
|
SSAB
|
370-430
|
0.37
|
QUARD 400
|
DUFERCO
|
370-430
|
0.42
|
JFE EVERHARD 360LE
|
JFE STEEL CORPN.
|
360-430
|
0.38
|
SUMIHARD K400
|
SUMITOMO METALS
|
400-440
|
0.46
|
ABRAZO 400
|
TATA UK LTD.
|
360-430
|
0.43
|
RAEX 400
|
RUUKKI
|
360-430
|
0.43
|
DILLIDUR 400V
|
DILLINGER HUTTE
|
370-430
|
0.43
|
XAR 400
|
THYSSEN KRUPP
|
370-430
|
0.43
|
BRINAR 400
|
ILSENBURGER GROBBLECH
|
360-430
|
0.48
|
FORA 400
|
INDUSTEEL
|
360-430
|
0.48
|
HARDPLAST 380
|
ISD HUTA
|
360-430
|
0.56
|
NICRODUR 400
|
ACRONI
|
360-430
|
0.56
|
CREUSABRO 4800
|
INDUSTEEL
|
360-430
|
0.48
|
WELHARD 400
|
NSC/JAPAN
|
400-440
|
0.46
|
BIS Plate 320
|
Bisalloy Steels Pty Ltd
|
320-360
|
0.4
|
BIS Plate 400
|
Bisalloy Steels Pty Ltd
|
370-430
|
0.4
|
BIS Plate 450
|
Bisalloy Steels Pty Ltd
|
425-475
|
0.48
|
Rockstar 400
|
Essar Steel India Ltd.
|
370-430
|
0.45
|
Rockstar 450
|
Essar Steel India Ltd.
|
425-475
|
0.52
|
Rockstar 500
|
Essar Steel India Ltd.
|
450-540
|
0.6
|
Abrex 400
|
NSSMC
|
360-440
|
0.4
|
Abrex 450
|
NSSMC
|
410-490
|
0.5
|
Abrex 500
|
NSSMC
|
450-550
|
0.55
|
Abrex 600
|
NSSMC
|
550-650
|
0.73
|
They thus guide the workforce at all stages of production to assure the high quality of the plate’s production. The contribution of the quality control team towards the fabrication of plates by helping producers to maintain the plate’s quality has proved to be a lot helpful.
The use of available latest technology and modern tools has helped the manufacturers in bringing out the commendable quality of plates. There at the manufacturing plant, the creation of plates is done by keeping several product quality standards in mind and also as per the set production norms.
Features found in the plates-
There are numbers of features found in the product because of which it is highly appreciated at the global market and is widely used. Those are like high tensile strength, dimensional accuracy, fine surface finishes, ruggedly constructed, flexibility, durability, toughness and non-corrosive. The other features like greater ability to resist general corrosion, pitting, stress corrosion cracking, crevice corrosion, and oxidation.
Material testing that is conducted at the manufacturing unit-
At the manufacturing plant, the industry conducts the testing for the purpose of quality assurance of the BHN 550 Plates. The tests are conducted by the expert’s team by using the available modern essential tools. The ranges of tests conducted are like positive material identification, intergranular corrosion test, hardness test, pitting resistance test, flattening test, flaring test, macro test, micro test, chemical test, and mechanical test.
What is the test certifications offered to the buyers
The industry is providing the essential test certification to the esteem patrons like MTC or mill test certifications in accordance with EN 10204/3.1B. They also provide other test certifications like 100% radiography test report, third-party test report, and raw material certificate.
The documents provided to the buyers-
There are ranges of documents offered to the buyers to assure that there at the time of dealing 100% fairness is maintained during the time deal. The documents provided to the buyers are fumigation certificate, commercial invoice, and heat treatment chart, quality assurance plan, packaging list, guarantee letter, raw material test report, lab test report, and material traceability report.
The packaging of the plates-
The packaging of the ordered ranges of the product is packed using the international product packaging standard. Usually, the packaging is conducted into wooden cases/pallets to assure damage free and safer shipping.
Item | Abrasion Resistant Plate |
---|---|
Material | BHN 550, SUMIHARD, BRINAR, DUROSTAT, DILLIDUR, JFE EVERHARD. |
Thickness | 3 - 200mm |
Width | 500 - 3000mm |
Length | 1000 - 12000mm |
Heat Treatment | N, Q+T |
Surface Paint | EP, PE, HDP, SMP, PVDF |
Plate Thickness | C | Si | Mn | Cr | Ni | Mo | B |
mm | Max % | Max % | Max % | Max % | Max % | Max % | Max % |
10-50 | 0.37 | 0.50 | 1.30 | 1.14 | 1.40 | 0.60 | 0.004 |
Thickness mm | 8.0 - 65.0 |
Max CET(CEV) | 0.51 (0.76) |
Typ CET(CEV) | 0.48 (0.72) |
BHN |
Brinell hardness HB |
Impact energy KV,J at -40°C |
Yield strength Rp0,2 |
Tensile strength Rm |
Thickness range mm |
Carbon equivalent per 20mm thickness |
BHN 550 |
525 – 575 |
30 |
140 N/mm |
1700 N/mm2 |
10 – 50 |
0.72 |
Brand | Manufacture/Co | Country |
BHN 550 | SSAB | Sweden |
QUARD 550 | DUFERCO | Belgium |
JFE EVERHARD 360LE | JFE STEEL CORPN. | Japan |
SUMIHARD K400 | SUMITOMO METALS | Japan |
ABRAZO 550 | TATA UK LTD. | UK |
RAEX 550 | RUUKKI | Finland |
DILLIDUR 400V | DILLINGER HUTTE | Germany |
XAR 550 | THYSSEN KRUPP | Germany |
BRINAR 550 | ILSENBURGER GROBBLECH | Germany |
FORA 360 | INDUSTEEL | Belgium |
FORA 550 | INDUSTEEL | Belgium |
HARDPLAST 380 | ISD HUTA | European |
NICRODUR 550 | ACRONI | Europe |
CREUSABRO 4800 | INDUSTEEL | Belgium |
WELHARD 550 | NSC/JAPAN | Japan |
SWEBOR 550 | SWEBOR STAL | Sweden |
BIS Plate 320 | Bisalloy Steels Pty Ltd | Austrelia |
BIS Plate 550 | Bisalloy Steels Pty Ltd | Austrelia |
Rockstar 550 | Essar Steel India Ltd. | India |
Algo Tuf 400F | Essar Steel India Ltd. | India |
Abrex 550 | NSSMC | Japan |
Wearalloy 550 | Ford steel | USA |
Hardwear 400F | Arcelor Mittal. | Luxembourg |
Roc 550 | Arcelor Mittal. | Luxembourg |
ROCKHARD 550 | JINDAL | INDIA |
Diamond Alloys which developed the first recent wear resistant plates. BHN is also known as a wear plate. This fact is particularly interesting for industries that pit gravel and sand as for illustration bucket. Surface ground BHN 600 Plates. BHN plates or steel line are used in a lot of applications where friction between two part and materials creates squalor. It is expendable items that are used to avoid excessive wear or harm to exclusive equipment.
BHN 600 is a quench and tempered martensitic wear plate for great with a typical hardness of 600 Brinell. The BHN 600 offers an exceptional combination of weldability, resistance, and roughness and is the only wear plate on the market to arrive at a hardness of 600 Brinell.
The BHN 600 represents an extensive step in the development of four elevated mills rolled quenched and tempered wear opposed to plates. Production of BHN 600 needs access to an optimal and accurate procedure control in every step of manufacturing. Indifference to the other BHN weal plates, the BHN 600 is intended only for wear applications and is not deliberate for structural use.
The BHN 600 is delivered in as quenched and tempered situation and must not be used at service temperatures more than 250ᵒC. The BHN 600 is today abounding in thicknesses and width. To optimize the weldability and machining performance two chemical compositions have been selected to cover up the present thickness range. If uncovered to sliding wear from very hard abrasives, of about 900-1000 a considerable increase in wear life can be achieved if with a wear plate of 600 Brinell.
Brand
|
Manufacture/Co
|
HARDNESS RANGE
|
C.E.V. Typical Values
|
Values for BHN 500
|
Thk: 10 – 20
|
||
BHN 400
|
SSAB
|
370-430
|
0.37
|
QUARD 400
|
DUFERCO
|
370-430
|
0.42
|
JFE EVERHARD 360LE
|
JFE STEEL CORPN.
|
360-430
|
0.38
|
SUMIHARD K400
|
SUMITOMO METALS
|
400-440
|
0.46
|
ABRAZO 400
|
TATA UK LTD.
|
360-430
|
0.43
|
RAEX 400
|
RUUKKI
|
360-430
|
0.43
|
DILLIDUR 400V
|
DILLINGER HUTTE
|
370-430
|
0.43
|
XAR 400
|
THYSSEN KRUPP
|
370-430
|
0.43
|
BRINAR 400
|
ILSENBURGER GROBBLECH
|
360-430
|
0.48
|
FORA 400
|
INDUSTEEL
|
360-430
|
0.48
|
HARDPLAST 380
|
ISD HUTA
|
360-430
|
0.56
|
NICRODUR 400
|
ACRONI
|
360-430
|
0.56
|
CREUSABRO 4800
|
INDUSTEEL
|
360-430
|
0.48
|
WELHARD 400
|
NSC/JAPAN
|
400-440
|
0.46
|
BIS Plate 320
|
Bisalloy Steels Pty Ltd
|
320-360
|
0.4
|
BIS Plate 400
|
Bisalloy Steels Pty Ltd
|
370-430
|
0.4
|
BIS Plate 450
|
Bisalloy Steels Pty Ltd
|
425-475
|
0.48
|
Rockstar 400
|
Essar Steel India Ltd.
|
370-430
|
0.45
|
Rockstar 450
|
Essar Steel India Ltd.
|
425-475
|
0.52
|
Rockstar 500
|
Essar Steel India Ltd.
|
450-540
|
0.6
|
Abrex 400
|
NSSMC
|
360-440
|
0.4
|
Abrex 450
|
NSSMC
|
410-490
|
0.5
|
Abrex 500
|
NSSMC
|
450-550
|
0.55
|
Abrex 600
|
NSSMC
|
550-650
|
0.73
|
Due to the life of BHN 600, the objective is not simply to replace wear plates of less hardness, but also to substitute wear opposed to products like hard facing. Below small aspects and consequences are known on white iron chromium castings, overlay plates/ hard facing and stoneware used in applications exposed to heavy wear.
How does BHN 600 perform
Resistance to abrasive wear is not an intrinsic to abrasive wear is not an essential material property; it depends on the application. Materials that show superior abrasion resistance below one set of conditions might achieve poor results under dissimilar conditions. Selecting material is complex; require wear know-how and the thought of practical issues like application design, preservation routines, workshop necessities, and material and fabrication costs.
In common, BHN 600 shows a somewhat lesser wear resistance compared to these types of wear-resistant materials. But below certain conditions, BHN 600 shows a wear conflict equivalent to or improved than chromium carbide-rich castings and hard opposite deposits.
When considering function, wear battle is not the only factor in terms of solidity or fraction of hard chromium carbides that determine where presentation part. Material crack inclination also plays a part. In this case, BHN 600 offers an impact roughness that exceeds the toughness of white iron castings, ceramics, and overlay and hard opposite deposits.
Testing’s: Various good quality test given high importance’s to make sure the quality of equipment like PMI/IGC test, flare test/satisfying test, chemical/mechanical test, Hydrostatic test/Radiography, pit resist test, Micro test/Macro.
Documentation: Commercial invoice, NABL test report, specification guide, , packing list like net and gross weight, quantity and marks and number, fumigation certificates, MTC report in accordance EN 10204 3.1 or 3.2 and guarantee letter.
Certificate origin, raw material test report, mill test report, , attested certificate by suppliers quality assurance plan, heat treatment charts are also offered.
Packaging: When the instance comes to the delivery of BHN 600 Plates, the dealer guarantees in supply the item by carefully packaging it uses effectual techniques like; made of wood crates/pallets boxes, cardboard box, and Shrink-wrapped.
Item | Abrasion Resistant Plate |
---|---|
Material | BHN 600, SUMIHARD, BRINAR, DUROSTAT, DILLIDUR, JFE EVERHARD. |
Thickness | 3 - 200mm |
Width | 500 - 3000mm |
Length | 1000 - 12000mm |
Heat Treatment | N, Q+T |
Surface Paint | EP, PE, HDP, SMP, PVDF |
Plate |
C |
Si |
Mn |
P |
S |
Cr |
Ni |
Mo |
B |
CEV |
CET |
thickness mm |
max % |
max % |
max % |
max % |
max % |
max % |
max % |
max % |
max % |
typv |
typv |
8-30 |
045 |
0.7 |
1.00 |
0.015 |
0.01 |
1.2 |
2.5 |
0.8 |
0.004 |
0.73 |
0.55 |
(30)-50 |
0.47 |
0.7 |
1.00 |
0.015 |
0.01 |
1.2 |
2.5 |
0.8 |
0.004 |
0.84 |
0.59 |
Thickness (mm) | 8.00 - 24.99 | 25.00 - 65.00 |
Max CET(CEV) | 0.58 (0.76) | 0.61 (0.87) |
Grade |
Mechanical Property |
Charpy V Impact Test |
||
HADOX 600 |
HBW |
Elongation |
Degree |
longitudinal |
Min Mpa |
Min % |
-40 |
J |
|
570-640 |
10 |
20 |
Brand | Manufacture/Co | Country |
BHN 600 | SSAB | Sweden |
QUARD 600 | DUFERCO | Belgium |
JFE EVERHARD 360LE | JFE STEEL CORPN. | Japan |
SUMIHARD K400 | SUMITOMO METALS | Japan |
ABRAZO 600 | TATA UK LTD. | UK |
RAEX 600 | RUUKKI | Finland |
DILLIDUR 400V | DILLINGER HUTTE | Germany |
XAR 600 | THYSSEN KRUPP | Germany |
BRINAR 600 | ILSENBURGER GROBBLECH | Germany |
FORA 360 | INDUSTEEL | Belgium |
FORA 600 | INDUSTEEL | Belgium |
HARDPLAST 380 | ISD HUTA | European |
NICRODUR 600 | ACRONI | Europe |
CREUSABRO 4800 | INDUSTEEL | Belgium |
WELHARD 600 | NSC/JAPAN | Japan |
SWEBOR 600 | SWEBOR STAL | Sweden |
BIS Plate 320 | Bisalloy Steels Pty Ltd | Austrelia |
BIS Plate 600 | Bisalloy Steels Pty Ltd | Austrelia |
Rockstar 600 | Essar Steel India Ltd. | India |
Algo Tuf 400F | Essar Steel India Ltd. | India |
Abrex 600 | NSSMC | Japan |
Wearalloy 600 | Ford steel | USA |
Hardwear 400F | Arcelor Mittal. | Luxembourg |
Roc 600 | Arcelor Mittal. | Luxembourg |
ROCKHARD 600 | JINDAL | INDIA |